Research Project · Simulation

Predicting Layer Width of Concrete 3D Printing from Simulation Data

A Webots simulation and image-based CNN regression study for predicting concrete 3D printing layer width.

WebotsComputer visionCNN regression

Research motivation and objectives

This project investigates estimating printed layer width from simulation images as a step toward print-quality inspection. It aims to simulate concrete 3D printing in Webots, compare predicted widths with simulation ground truth, and explore a framework for reducing future print failures.

Simulation-based methodology

The workflow connects Webots printing simulation, top-view images of the simulated deposits, and a convolutional neural network (CNN) regressor that predicts layer width. The dataset contains 991 images, with width labels stored in a CSV file.

Results and analysis

The analysis examines the distribution of layer widths and training results. An individual prediction example compares approximately 14.0611 mm ground-truth width and 13.9753 mm predicted width. This example illustrates a single simulated sample, rather than an overall accuracy measure.

Scope and conclusions

The study demonstrates image-based width prediction on simulation data. Correcting print failures in simulation and implementing the approach on a physical concrete printer are identified as future work. Physical validation and generalization to real printing conditions have not been established.

Presented by Muhammad Arslan, Department of Mechanical Engineering, University of Houston, for CIVE 7397 Structural Health Monitoring.

RESEARCH IN VIEW

Concrete layer-width prediction

Webots Simulation Demonstration

Robotic concrete deposition in Webots.
Simulated deposit with ground-truth and CNN-predicted layer width
An individual simulation prediction example; this is not a dataset-wide performance metric.

Project presentation

Recorded project presentation with narration. Simulation research.